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Table Of Contents. Quick Links. Table of Contents. Previous Page. Next Page. Portable Generator Onan Service Manual 56 5.5hgjab-1038d parts manual. Portable Generator Onan Please adjust your printer settings according to the size of each page you wish to print. Page 3 The engine exhaust from 5.5hgjab-1038d parts manual product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Page 5: Section Page Page Do not to ingest, inhale or contact gaso- before operating the genset.

Safe operation and line or its vapors. Page посмотреть еще S Leaks can lead to explosive accumulations of tery cable first and reconnect it last to reduce gas. Natural gas rises when released and can arcing. OnaMax is a trademark of Onan Corporation.

Redistribution or publication of this document, by any means, is strictly prohibited. Page Genset Control Panel It cannot be reset.

Carbon monoxide is poisonous and can cause unconsciousness and death. While operating in Turn off air conditioners and other large appliances this mode, the status indicator lamp flashes at a high and let the genset run 5.5hgjab-1038d parts manual two minutes to cool down frequency. Page Periodic Maintenance 4 — Perform at least once a year. Always stop the genset before removing the oil fill cap. Remove battery cables with a battery terminal puller.

See Section Refer to Table for 5.5hgjab-1038d parts manual spark plug replace- parys. The genset has two spark plugs, Figure To prevent cross threading, always thread a spark The spark plugs must mqnual in good condition for prop- plug in by hand until it seats and then torque to er engine starting and performance. Alternatively, the end of the tail pipe may have a spark screen Figure If so, remove the screw that secures the spark screen, clean the screen with a wire brush and re-install it.

Page Preparing For Service The 5.5hgjab-1038d parts manual special tools 5.5hgjab-1038d parts manual required to service 5.5hgjab-1038d parts manual, spark, pilot light, switches, arc-produc- the genset.

See the Onan Tool Catalog. Keep the workshop clean and well-lighted and pro- Engine Tools vide adequate ventilation.

Lead or dead-blow hammer 3. Load test panel and leads 4. Page Installing The Genset Removing the Genset of the genset and make provisions accordingly for safe handling. Other- tion key. Page Controller A1 5. All con- nections to the controller are parte connector J1 on the side of the controller. The con- troller: Figure is a block diagram of controller functions. Disables output voltage. Initialization: Control initialization consists 5.5hgjab-1038d parts manual 2.

Make sure to remove the screw in back of the rear section of the enclosure. Then remove the two screws that secure the con- troller to the rear section of 5.5hgjab-1038d parts manual enclosure and slide it out. Page 29 3-Phase Voltage Sense Transformer Mounting: The voltage sense transformer for 3-phase generators is mounted as shown Fig- ure It is connected as shown on Page 5.5hgjab-1038d parts manual sense output voltage in L1.

Testing: Replace the transformer if resistance in ei- ther winding is not as specified in the schematic. Page Generator 6. See the Figure 5.5hgjab-1038d parts manual. These are vertical-shaft, 2-bearing, belt-driven, Principle of Operation 2-pole, revolving field generators with brushes and slip parst Figure Output voltage is regulated During startup the controller enables field flashing by microcontroller-based genset controller A1 5.5hgjab-1038d parts manual means of battery current for fast buildup of gener 5.5hgjb-1038d the rotor drive pulley.

See Sec- tion free adobe after effects cs6 templates free. Drive Belt System. Remove the generator end bell. Pull the rotor assembly straight up, taking care not to damage rotor or stator windings. Rotor Reassembly Reassembly is the reverse of removal. 5.5hgjab-1308d the bearing windows server 2012 r2 standard service pack 2 download free download in the end bell and base with mo- lybdenum disulfide paste or equivalent.

Rapidly pressing the switch 5.5hgjab-1038d parts manual START 6 times dur- ing the first minute after startup puts the genset 5.5hgjab-1038d parts manual 5. Ignition Coil Resistance Test: If spark is weak or 2. 5.5hgjab-1038d parts manual the eight fan shroud bolts and remove inconsistent across either spark plug, check xforce autodesk maya 2018 free the fan shroud Figure Page Exhaust System The genset exhaust system must be gas-tight and the person performing the modification or installing prevent entry of exhaust gases into the vehicle inte- the 5.5hgjab-1038d parts manual parts.

Contact an Onan dealer for rior. Removing Exhaust Manifold Follow the instructions in the kit when a muffler and torque the flange nuts to 10 lb-ft mounting a replacement muffler. Page 47 2. Overlap- ping pipe should be slotted Figure Do not 5.5hgjab-1038d parts manual the tail pipe near fuel lines or fuel tanks. Page 48 7. Do not terminate 5.5hgjab-1038d parts manual tail pipe underneath the vehicle. Extend it a minimum of 1 inch 25 mm beyond the perimeter of the vehicle Figure Support the end of the manhal pipe such that it cannot be pushed in and up under the skirt of the vehicle.

Page Fuel System 8. HGJAD 6. Page 50 Reassembly ant. Clean the pagts in the manifold of the old sealant. Torque the stud to 5. Reassembly is the reverse of disassembly. Always Make sure the air intake fits through the основываясь на этих данных in use new gaskets when reassembling. Note the the base and that the engine breather tube is con- marking on the gasket between the air filter enclo- nected between the air filter enclosure and the cylin Page 51 Fuel Rail and Injectors tor from the fuel rail, gently pry apart the two sides of the clip on the injector.

Replace an injector if electri- The rail-injector-regulator assembly Figure is cal resistance is not approximately Page 52 Посмотреть еще Pressure Regulator The fuel pressure regulator body Figure is re- moveable from the rail assembly by disconnecting the vacuum hose and removing the circlip.

Apply light motor oil sparingly to the two O-ring seals when reassembling. The throttle plate is mounted mahual the same ball bearing-mounted shaft HOOK as the actuator rotor. The Model HGJAD kits include fill neck adaptors for patts supply versione 64 bit return connec- tions at the tank and are specific to each make and model of vehicle.

The right kit 5.5hgjab-1038d parts manual be used. Follow the instructions in the kit when pagts a pump as- sembly. Pull away the air filter enclosure and carburetor. Page 58 Carburetor 1. Apply 12 VDC across the heater terminals. The choke should open fully in 2 что ford 8n service manual pdf download 3 minutes. 5.5hgjab-1038d parts manual carburetor Figure is not likely to cause 2. Check the heater alignment marks and realign problems and should be 5.5hgjab-1038d parts manual only after all other if out of alignment.

To remove and replace the cutoff sole- tive electric fuel pump for the Onan-sup- noid: plied fuel pump. The output pressure from 1. Remove the carburetor. The tubing separate fuel tank for the genset. The genset must Disconnect the governor linkage.

   

 

5.5hgjab-1038d parts manual.Cummins Onan HGJAB Manuals | ManualsLib



   

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Did you find this document useful? Is this content inappropriate? Report this Document. Flag for inappropriate content. Download now. Jump to Page. Search inside document. Page Part No. Page , 14 , 17, 18 , 14 , 12 , 14 , 25 , 16 , 25 , 21 , 9 , 10 , 17, 18 , 19 , 17, 18 , 35 , 35 , 35 , 19 , 8 , 14 , 35 , 30 , 32, 34 , 17, 18 , 32, 34 , 30 , 8 , 9, 21 , 8, 21 , 21 , 35 , 19 , 8 , 35 , 28 , 30 , 13 , 30 , 13 , 32 , 22 , 35 , 12 , 35 , 30 , 32, 34 , 32 , 37 , 32, 34 , 25 , 38 , 32, 34 , 10, 21, 28, 29, 33, 34, 37 , 37 , 31 , 14, 22, 28 , 41 , 30 , 31 , 8 , 37 , 35 , 32, 34 , 12 , 17, 18 Page , 10, 11, 16, 20 , 10, 11, 16, 20 , 17, 18 , 17, 18 Part No.

Lmc Ford Truck Catalog. Electrical Connector. LS1 Engine Kit. Gm Performance Parts Catalog Jeep Service Manual. Got to where it would run 15 to 45 minutes then quit. A new fuel pump solved the problem. Thanks guys. Did the simple tests for DC and control wire connections - all good. I'm ordering a new fuel pump and filter, whenever we get a chance hopefully can pick them up at a local autoparts store. Till then we deal with it by staying in parks with powerhookups.

Bobtop46 Well-known member. I had the same problem, replaced the fuel filter and pump off amazon. The low pressure pump is the correct one. I just bought one at parts store. They carry two different PSI pumps. I bought both but put the lowest on. It worked fine. I had a spare then. Also crimped on spade connectors to make it easy to change if I need to again.

I found an Onan part on EBay at a good price. Just buy a generic 12volt fuel pump. I think psi was around 3psi if I am not mistaken. Well, found the specs on pressure, etc. Took it in No Go! Same issue - starts and then shuts right down. Gioing to call them in the AM and see if they can look at it.

Oh well, I tried. Like was said, there is an electronic control board that is beyond my capabilities to trubleshoot. Did all the minor stuff indicated in the service manual. Thanks for the help guys. I had called them the day before for an appointment Six hours later we were back on the road. NOT fixed.

They came out, diagnosed it as a speed sensor issue. In the tech's words, Not good. Meat that the control board was not receiving anything from the generator end - could be a belt, or the generator. It is the generator. Content Adjustments. Content Scaling. Readable Font. Highlight Titles. Highlight Links.

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Mute Sounds. Hide Images. Read Mode. Reading Guide. Useful Links. Stop Animations. Reading Mask. Highlight Hover. Highlight Focus. Big Black Cursor. Page 5: Section Page Page Do not to ingest, inhale or contact gaso- before operating the genset.

Safe operation and line or its vapors. Page 9 S Leaks can lead to explosive accumulations of tery cable first and reconnect it last to reduce gas. Natural gas rises when released and can arcing. OnaMax is a trademark of Onan Corporation. Redistribution or publication of this document, by any means, is strictly prohibited. Page Genset Control Panel It cannot be reset.

Carbon monoxide is poisonous and can cause unconsciousness and death. While operating in Turn off air conditioners and other large appliances this mode, the status indicator lamp flashes at a high and let the genset run for two minutes to cool down frequency.

Page Periodic Maintenance 4 — Perform at least once a year. Always stop the genset before removing the oil fill cap. Remove battery cables with a battery terminal puller. See Section Refer to Table for scheduled spark plug replace- ment. The genset has two spark plugs, Figure To prevent cross threading, always thread a spark The spark plugs must be in good condition for prop- plug in by hand until it seats and then torque to er engine starting and performance.

Alternatively, the end of the tail pipe may have a spark screen Figure If so, remove the screw that secures the spark screen, clean the screen with a wire brush and re-install it. Page Preparing For Service The following special tools are required to service flame, spark, pilot light, switches, arc-produc- the genset. See the Onan Tool Catalog. Keep the workshop clean and well-lighted and pro- Engine Tools vide adequate ventilation.

Lead or dead-blow hammer 3. Load test panel and leads 4. Page Installing The Genset Removing the Genset of the genset and make provisions accordingly for safe handling. Other- tion key. Page Controller A1 5. All con- nections to the controller are through connector J1 on the side of the controller. The con- troller: Figure is a block diagram of controller functions. Disables output voltage. Initialization: Control initialization consists of 2. Make sure to remove the screw in back of the rear section of the enclosure.

Then remove the two screws that secure the con- troller to the rear section of the enclosure and slide it out. Page 29 3-Phase Voltage Sense Transformer Mounting: The voltage sense transformer for 3-phase generators is mounted as shown Fig- ure It is connected as shown on Page to sense output voltage in L1. Testing: Replace the transformer if resistance in ei- ther winding is not as specified in the schematic.

Page Generator 6. See the Figure schematics. These are vertical-shaft, 2-bearing, belt-driven, Principle of Operation 2-pole, revolving field generators with brushes and slip rings Figure Output voltage is regulated During startup the controller enables field flashing by microcontroller-based genset controller A1 by means of battery current for fast buildup of gener Remove the rotor drive pulley.

See Sec- tion 7. Drive Belt System.



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